What is a Strain Gauge Load Cell?

Principles of strain gauge load cells

A strain gauge load cell consists of a combination of a metal that deforms when a force is applied, and a sensor whose resistance changes when it deforms. Metals that deform when a force is applied are called flexure elements, while sensors whose resistance changes when they deform are called strain gauges. A strain gauge exhibits the following characteristics with respect to deformation.

STRAIN GAUGE
STRAIN GAUGE
Strain gauge load cell (column type)
Strain gauge load cell (column type)

Wheatstone bridge circuit and rated output

The resistance change in a strain gauge is so small that it is converted to a voltage using a Wheatstone bridge circuit.
When the resistance values of R1 × R3 and R2 × R4 are equal, the output voltage of the Wheatstone bridge circuit is 0 V. When the resistance values are not equal, the output voltage changes accordingly. The rated output values in the matrix tableopen in a new window represent the output voltages for an excitation voltage of 1 V when the strain gauge load cell is subjected to a force of the rated capacity.

Wheatstone bridge circuit and rated output
Wheatstone bridge

Types of strain gauge load cells

Compression Type

The most common type of strain gauge load cells. Available in various capacities and sizes.

Compression Type

Tension/Compression Type

Used by connecting rod ends*1 or eyebolts at the top and bottom. When used for compression, care must be taken because there are two sides, the fixed side and the load side.

Rod end: A type of bearing consisting of a spherical ball enclosed within a housing. This construction allows for complex movement.

*1. Prepared by user

*2. Consult us for more information.

Tension/Compression
Tension/Compression
Compression
Compression

Beam Type

The beam type is used when the strain gauge load cell extends from the frame or housing. Typically, a set of three to four beams is used for weighing or the like.

*2. Consult us for more information.

Beam Type

Tension Type

Strain gauge load cells for cranes. Used by connecting shackles*3 or the like.

Shackle: A metal fitting used to connect a wire rope or a sling with a load.

*3. Prepared by user

Tension Type